Penn-Elkco Spring is a leading manufacturer of compression springs, extension springs, torsion springs, continuous length springs, wire forms, fore-slide machining and metal stampings, for your specific applications in quantities from 1 to 1,000,000 since 1956.
Our team of engineers, designers and machinists specialize in creating metal components for automotive, gas engines, diesel engines, and appliances. We use cutting-edge technology, engineering-driven teams and unmatched project management for successful project launches. Contact us today to discuss how we can help you with your project. Compression Springs Penn-Elkco Spring is a trusted manufacturer known for producing high-quality Compression Springs. Compression springs are open-coiled, helical springs that provide exceptional resistance to comprehensive loads. At Penn-Elkco, we offer a diverse range of compression springs that find applications in various industries. We understand that different applications require specific wire shapes, and we have the capability to manufacture compression springs using different wire shapes based on your requirements. Our compression springs can be produced with varying solid diameters and free lengths to meet the specific needs of your application. We offer a variety of end types to choose from, including open ends, closed ends, open ends with ground surfaces, closed ends with ground surfaces, and closed ends with squared surfaces. This ensures that we can provide compression springs that are tailored to your exact specifications. At Penn-Elkco Spring, we prioritize precision and quality in the production of compression springs. Our experienced team of engineers and technicians utilize advanced manufacturing techniques and state-of-the-art equipment to ensure consistent and reliable results. We have the expertise to manufacture compression springs that deliver optimal performance and durability. When you choose Penn-Elkco Spring for your compression spring needs, you can trust in our commitment to excellence and expertise in the field. Our wide range of compression springs, customizable options, and dedication to quality make us the preferred choice for diverse applications. Experience the difference of working with a trusted leader in compression spring manufacturing—choose Penn-Elkco Spring. Various body shapes for Compression Springs
Extension Springs Penn-Elkco Spring is a leading manufacturer specializing in the production of high-quality Extension Springs. Extension springs are close-coiled, helical springs designed to provide exceptional resistance against tensile loads. Their unique construction sets them apart from compression springs, as the coils are wound tightly together with a built-in initial tension. This initial tension plays a crucial role in regulating the force required to deflect the spring. Our expertise lies in manufacturing a wide range of extension springs, with a particular focus on those that require loops or hooks. Our offerings include single-loop, double-loop, half-loop, and side-loop designs, as well as offset loops, half loops, swivel hooks, long round ends, threaded plugs, and v-hooks. We cater to diverse industries and applications, ensuring that our extension springs meet the specific requirements and expectations of our clients. At Penn-Elkco Spring, we prioritize precision, quality, and customer satisfaction in the production of extension springs. Our experienced team of engineers and technicians utilize advanced manufacturing techniques and state-of-the-art equipment to ensure consistent and reliable results. We understand the importance of delivering customized solutions, taking into account factors such as load capacity, deflection range, material specifications, and environmental considerations. When you choose Penn-Elkco Spring for your extension spring needs, you can trust in our commitment to excellence and expertise in the field. We are dedicated to providing high-performance extension springs that meet the demands of various industries. Rely on our exceptional products to deliver optimal performance, durability, and reliability for your specific applications. Experience the difference of working with a trusted leader in extension spring manufacturing—choose Penn-Elkco Spring. Applications for Extension Springs Include:
At Penn-Elkco Spring, we specialize in custom fabrication of Torsion Springs from high-quality, square, or rectangular wire. Torsion Springs are an essential component in many industries, including the automotive, construction and electronics industries. Our torsion springs are helically wound and designed to exert torque or force in a radial direction, making them ideal for a wide range of applications. From clothespins to garage doors, our torsion springs are custom-designed to meet your specific needs, whether you need a single or double torsion spring. Our skilled team can configure the legs of your torsion spring on the level of axial, tangential, radial, or one leg radial over the center and one tangential leg. This ensures that your torsion spring will be perfectly suited to your specific application. We have extensive experience in providing torsion springs for a wide range of applications, including the drive mechanism of locks, counterbalances, and lever return applications. Our torsion springs come in a range of sizes, from miniature springs used in electronic devices to large torsion springs used in chair control units. At Penn-Elkco Spring, we use only the highest quality materials and the latest technology to fabricate our torsion springs, ensuring that they meet the highest standards of quality and performance. Our team of skilled professionals is committed to providing our clients with the best possible customer service and satisfaction. If you're in need of custom torsion springs for your project, look no further than Penn-Elkco Spring. We offer reliable and efficient fabrication services for torsion springs that are tailored to your specific needs. Contact us today to learn more about our torsion spring services and how we can help you with your next project. Emergency Replacement Compression Springs We can react immediately to custom fabricate that critical broken compression spring to get your equipment back up and running. Contact Us first.
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APQP serves as a guide in the development process and also a standard way to share results between suppliers and automotive companies. APQP specifies three phases: Development, Industrialization and Product Launch. Through these phases 23 main topics will be monitored. These 23 topics will be all completed before the production is started. They cover such aspects as: design robustness, design testing and specification compliance, production process design, quality inspection standards, process capability, production capacity, product packaging, product testing and operator training plan, among other items. APQP focuses on:·Up-front quality planning ·Determining if customers are satisfied by evaluating the output and supporting continual improvement APQP consists of five phases:·Plan and Define Program ·Product Design and Development Verification ·Process Design and Development Verification ·Product and Process Validation and Production Feedback ·Launch, Assessment & Corrective Action The APQP process has seven major elements:·Understanding the needs of the customer ·Proactive feedback and corrective action ·Designing within the process capabilities ·Analyzing and mitigating failure modes ·Verification and validation ·Design reviews ·Control special/critical characteristics. Crucible metal solutionsWHO WE ARECrucible Metal Solutions is a certified Woman Owned Small Business providing solutions to meet your casting, machining, tooling and prototype needs. Crucible Metal Solutions is a nobake foundry with a full-service pattern shop focused on offering quality products at a competitive cost with on-time delivery. WHAT WE DOCasting Capabilities:
custom castingswhat is permanent Mold casting?Permanent mold casting (also known as gravity permanent mold) applies molds made out of tool steel that create high-quality aluminum parts at a low cost. Mold life is typically 100,000 pieces or more compared to sand casting that uses a new mold for every part. Mold costs are kept low because castings are poured under gravity as opposed to being injected under tons of pressure as with die casting. the advantage of permanent mold
is permanent mold right for you?In one of our recent blog posts, we compare permanent mold casting to other processes including sand casting, fabrication, and high pressure die casting to help you determine which process is best for your needs. know when to transition from sand casting to permanent MoldPermanent mold is ideal if your part quantities are rising and if you’re looking to produce a higher quality part that achieves tighter tolerances and dimensional stabilities. While sand casting provides many benefits including low tooling costs, it’s worth knowing when you should make the switch. your design concepts brought to lifeOur design engineers will help you:
We deliver the design support you need to evolve your casting from concept to finished product. For more information on our engineering design services contact us today at 1.204.663.9142 or request a free quote. Software We Use:
cnc machiningKEY MACHINING CAPABILITIES UNDER ONE ROOF. Whether your product needs milling, turning, or any other CNC machining process, our expertise and equipment will manufacture it to your exact specifications. We have a variety of horizontal and vertical machining centers as well as CNC lathes for round components. CNC HORIZONTAL MACHINING CENTER CELLDecreased customer lead time is a direct result of our world-class CNC horizontal machining center cell that produces high-quality parts at a swift rate. Our horizontal machining center cell:
qualityBefore greenlighting production, we’ll measure your part and verify its dimensions with our coordinate measuring machine. We can provide reports upon request. In some instances, when our customers require 100% inspection of their part components, we’ll provide dimensional reports for every part. We apply high-quality surface coatings that meet your expectationsOur experience in the coating industry gives us the ability to determine cost-effective processes, meet your exact specifications, and improve the performance of your parts. Our team will work with you to determine your part’s coating requirements including non-stick, abrasion resistant, corrosion or rust resistant, dry lubricated, or food grade. We coat parts from small manufacturing companies to major OEM’s including Case New Holland, Bobcat, Raymond Corporation, and Price Industries. We apply high-performance specialty coatings including:
OUR RFQ PROCESS FOR SUCCESSReceive the Casting RFQ Understanding the request Identify the previous Pain Points DFM with Customer(s) Our Engineers do a process Map Develop Best Cost Present Solution to customer for WOW moment Receive Project AwardBuild tooling – weekly updates Make Internal Samples Verify all requirements are Met Provide PPAP Package to customer Conclusion:Samples made correctly; Project is on-time as promised Customer is happy Design for ManufacturabilityMetal Casting SeriesDesign for Manufacturability is the engineering practice of designing products in such a way that they are easy to manufacture. The concept exists in almost all engineering disciplines but the implementation differs widely depending on the manufacturing technology. DFM describes the process of designing or engineering a product in order to facilitate the manufacturing process in order to reduce its manufacturing costs. DFM will allow potential problems to be fixed in the design phase, which is the least expensive place to address them. Other factors can affect the manufacturability, such as material, the form of the raw material, dimensional tolerances, and secondary processing such as finishing and machining. |
Dale ChristelDEC Industries, LLC is a manufacturers' rep firm with principals offering various metal manufacturing services. Helping OEM’s procure medium and high-volume components from quality suppliers.
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